Difference between revisions of "User:Paulacruz"
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| − | '''CONCLUSIONS''' for a board on this size, 45 minutes should be enough. I have to divide the time in two in order to expose both sides correctly. So, first 25 minutes of exposure and then rotate 180 degrees and more 20 minutes of exposure in the chemicals.. | + | '''CONCLUSIONS''' for a board on this size, 45 minutes should be enough. I have to divide the time in two in order to expose both sides correctly. So, first 25 minutes of exposure and then rotate 180 degrees and more 20 minutes of exposure in the chemicals. Only finish the exposure to the chemicals after all the board is green, and nothing should be pink. |
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File:etching13.jpg| Detail of the board | File:etching13.jpg| Detail of the board | ||
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====Making the circuit==== | ====Making the circuit==== | ||
Revision as of 17:04, 26 June 2015
Contents
P R O J E C T ☺
I'm going to create a game that contains a water circuit in a PCB board printed with etching technique.
Progress
First I have to create my design in a vector software (Adobe Illustrator) and export the drawing to make the etching. After creating the design, I have to cut it on vinyl paper and then transfer to transfer paper. After this, I have to transfer to the PCB board. On my prototype, I've used cardboard.
How to cut on the vinyl sticker cut
You can use the vynil cut on the Publication Station or the cut machine on Interaction Station. Your first choice should be the one on Publication Station, which have a sharper kinfe.
How to cut on Interaction Station | How to use Silhouette Cameo
- Export image on Illustrator and then save as .dxf. (remember to not have anything together as a group and also to add all the paths)
- Import image
- Scale > object > scale (most of the times it doesn't import on the right size)
- Then type the size you have
- Put paper (on the vinyl machine)
- Load media button
- Print/cut! :)
- "Unload" button and then take out the paper
How to cut on Publication Station | How to use the software there
Prepare your vector file using only black color. All the paths should be closed and they shouldn't overlap each other. On the computer for the cut machine, you just have to open the .ai on the vinyl cut software. Pay attention to have all the paths closed and fine tuned!
After cutting the drawing with the plotter printer, I had to take off it all with the knife pen.
Here you can see the leftovers of the drawing.
After taking all the lines that are going to be "printed" on the board, I have to transfer the vinyl to the transfer paper. This procedure is needed in order to not have your circuit backwards.
The application on the transfer paper is going to the backwards. It's okay because the final transfer, to the PCB, is going to be on the right direction.
Prototype on cardboard to check the thickness of the lines and position of the LEDs. I had to brill the holes (with the same size of the LEDs - 5mm) for the LEDs on Material Station.
Prototype on copper board
How to etch
Etching is traditionally the process of using strong acid or mordant to cut into the unprotected parts of a metal surface to create a design in in the metal. It is is a print making method. The reason you find it in our wiki, is that...electronics and the handmade craft of etching are tied up together. Etching is also a method used in handmade circuit making. Etching is a "subtractive" method used for the production of printed circuit boards: acid is used to remove unwanted copper from a prefabricated laminate. This is done by applying a temporary mask that protects parts of the laminate from the acid and leaves the desired copper layer untouched. It's easy and can be done in a home environment (being careful, due to the use of poisonous chemicals). There are different ways to make a mask on the material, meaning to cover the parts of the copper we want to use for our circuit. ☛ Etching by Yoana
I went to the Publication Station and these were my following results for a 10x16cm PCB.
OBSERVATIONS If the board is pink after you take it off from the chemicals, it isn't ready. If the board is green, it's okay. Any pinkish residue is not wanted!
First experience and procedure
- First exposure (15 minutes) | Most of The drawings were corroed, but few estes could be better. Maybe more time? Yes! I will wait more 7 minutes.
- Seven minutes later... Second expoure (21 minutes in total) | Still have to wait more. It has to be green, not pink. I have to rotate the board and then put again on the chemicals so they can react more to the other side of the board. The chemicals fall into the bottom, so we have to rotate the board 180 degrees to exposure all the board and its content. Wait more ten minutes.
- Ten minutes later... Third exposure (31 minutes in total) | Almost done! Some parts are still pinkish, so I have to wait more five minutes.
- Five minutes later... Fourth expoure (36 minutes in total) | Almost perfect. Some parts are not well done one the boards of the vinyl sticker. Wait more five minutes.
- Five minutes later... Fifth exposure (41 minutes in total) | Everything is okay! Maybe it could be three minutes more, but it's already good.
CONCLUSIONS for a board on this size, 45 minutes should be enough. I have to divide the time in two in order to expose both sides correctly. So, first 25 minutes of exposure and then rotate 180 degrees and more 20 minutes of exposure in the chemicals. Only finish the exposure to the chemicals after all the board is green, and nothing should be pink.
Board just after being taken off the etching chemicals. Here you can see the board turned into green.
Then you have to take off the vinyl sticker
Board with the etching done :D
Detail of the board
Making the circuit
Lorem ipsum!!
Circuits created by Yoana! They're here as references.
Fails | What to change on the final product
- To make the drawings bigger! It's too difficult to take it right on the vinyl sticker :(
- More space between the LEDs and the board
- Fonts should not be smaller than 20pt
- More space on the boards!
Documentation of the final product
Final vector drawing
Final drawing cutted and its leftovers
Vinyl sticker applied to the board
P E R S O N A L ∴ I N S P I R A T I O N
T U T O R I A L S & H E L P
- Como interpretar diagramas [[1]]
- Como ler esquema eletrônico, eletrônica, eletricidade, circuito impresso, fenolite [[2]]
- 3x3x3 LED Cube Circuit [[3]]
- Getting started with copper tape for paper electronics [video] [[4]]
- High-low [list of good tutorials] [[5]]
- A quick tutorial on diluting eletric paint [[6]]
- Stencil graphic with a vinyl stencil [[7]]
- How to etching by Yoana [[8]]
- Water circuits by Yoana [[9]]
- Basic electronics by Yoana [[10]]
- HTML Symbols [[11]]
H O M E W O R K S
Homework 01 | Understanding electronic circuits
Circuit with one resistor | Battery 6.73V | Resistor 471 Ohm
Voltage across resistor 6,1 V | Current through resistor 12,9 A
↳ Double resistor (1k)
Voltage 6,35 V | Current 6,4 A
↳ Half Resistor (220 Ohms)
Voltage 5,5 V | Current 25,2 A
Circuit with two resistors | Battery 6,7 V | Resistors 470 Ohm
Voltage across resistor ¹ 3,2V Current resistor ¹ 6,8 A
Voltage across resistor ² 3,2V Current resistor ² 6,8 A
↳ Double one of them | Battery 6,7 V | Resistor 470 Ohm and 940 Ohm
Voltage resistor ¹ (double) 4,4 V Current resistor ¹ (double) 4,4 A
Voltage resistor ² 2,05 V Current resistor ² 4,4 A
↳ Half Value of resistor | Battery 6,7 V | Resistor 470 Ohm and 220 Ohm
Voltage resistor ¹ 2,05 V Current resistor ¹ (half): 9,2 A
Voltage resistor ² 4,25 V Current resistor ² 9,2A
Circuit with four resistors | Battery 6,5 V | Fours resistor of 470 Ohms (total of 1410 Ohms)
Voltage across all resistors 1,6 V Current across all resistors 3,5 A
↳ Double one of them
Voltage resistor double 2,7V | Voltage resistor rest 1,27V | Current 2,7A
↳ Half Value of resistor
Current 4 A
Voltage resistor half 0,87 V Voltage resistor rest 1,87 V
Two parallel | Battery 6,4 V | Resistor 470 Ohms
Voltage resistors 5,7V Current both 12,2 A
↳ Double resistor
Voltage normal 5,85 V Voltage double 5,85 V
Current normal 12,5 A Current double 5,9 A
↳ Half resistor
Voltage half 5,36 Voltage normal 5,36
Current normal 11,5 A Current half 24,5 A
Three parallel | Battery 6,3 V | Resistors 470 Ohms
Voltage resistors: 5,5V Current 12,9 A
↳ Double resistor
Voltage 5,6 V
Current double 6,3 A Current normal 12,9 A
↳ Half resistor
Voltage 5,16 V
Current half 23,3 A Current normal 10,7 A
LED lamp
Less resistance ⟿ more light
Homework 02 | To find and build a (small) circuit using the 555 timer
A Circuit that flashes an LED on and off. [[12]]
↳ This circuit uses the 555 timer in an Astable operating mode which generates a continuous output via Pin 3 in the form of a square wave. This turns the LED (D1) on and off. The speed at which the LED (D1) is turned on and off is set by the values of R1 and R2.
Parts lists
1x - NE555 Bipolar Timer
1x - LED (Red)
1x - 470K Resistor (1/4W)
2x - 1K Resistor (1/4W)
1x - 1μF Electrolytic Capacitor (16V)
1x - 9V Voltage Battery
Comments and observations
- Smaller resistors led into faster flashing lights.
- To add more LEDs, it is needed to create a "bridge" (using wire).
- More LEDs will use more of the battery. You need to check out the value of the battery before adding LEDs. Adding LEDs to the circuit may overload the 555 Timer. In order to avoid it, it should be add more resistors in the circuit.
Homework 03 | Recreating schematic layout
1. Download and install CadSoft EAGLE
2. Download the EAGLE 555 blink template with schematic and PCB layer here: Media:Eagle_555_template.zip .
3. The template contains all the components needed to create a simple 555 Astable circuit (aka a Blinking LED)
4. Create the PCB layout
5. Following the SparkFun tutorials on EAGLE (see resources below) will be VERY helpful along the way!!
6. Don't not make your PCB larger than 3 x 3 cm (as in the template).
7. Don't make your traces smaller than ~0.3mm (12mil)
